Hats 6 Panel

 Hats – 6 Panel

Quantity – Embroidery – 6-72

Brand – On Sale*, Standard**, Next Level, LAT, Bella, Port Authority, Premium***
Gender – Unisex
Age group – Adult
Color – Depending on brand we offer dozens of colors.
Size – S, M, L, XL, 2XL, 3XL
Hat Style – Cotton Twill (Structured), Cotton Twill (Unstructured), Mesh Back, Flat Bill, Painters Cap, and Flex Fit


If you are looking for a specific brand and not a price point then we urge you to request a custom quote CLICK HERE or  contact our customer service team by calling 530-588-0348 West Coast,  239-344-8716 East Coast 9 – 5 daily OR get help via our Live Chat during business hours. CLICK HERE.


For quantities below minimum or over 72 it is best to get a custom quote in order to ensure your lowest possible cost.

​Go with our top selling version of this product and run with it. Why? We have it discounted so it is less expensive than our lowest grade options. And it is bar far higher quality than 90 plus percent of our competitors. It also happens to be the choice of over 85% of all of our customers. LEARN MORE



​Read below and discover the many choices and options that you can use in creating your own custom print project and use the associated form to get it quoted for you at again no cost or no obligation.


LEARN MORE about our hundreds of different  stocks

The Garment Industry is like no other… The thread (yarn) that makes up most all fabrics is produced in other countries. Many USA brand names are also produced overseas and shipped into the USA with the private brand names of the supplier. Very few manufacturers in the USA spin and produce their own thread/yarn even if the label says made in the USA. Products that are made in the USA, can be deceiving. If the label has a number in it — it is likely an import label showing it was made in another country. We offer all types of garments made both inside and outside the USA. We have over 300,000 different clothing and apparel items not counting various colors and sizes. We also have relationships with every single major wholesale garment supply house in the USA. No printer has more garment resources than Total Custom Solutions. NONE!

For hard to find merchandise, or out of stock merchandise our customer service and quote teams can check all inventory available for sale in the USA in under 20 minutes. Please remember colors do vary slightly from batch to batch even inside the same manufacturers.

​If you’re like 80% of our clients who want a great price on something that is exceptional — then we are the single best choice in the USA to buy from. We carefully manage and utilize our staff and equipment to ensure that we are as efficient as possible with a higher than 99% satisfaction rating. We respect your need for high quality products at great prices… So we take ever effort to scrutinize costs and expenses while insisting on the finest products made in the USA. Win! Win! Plus with our price match guarantee you are assured of the lowest possible prices on every order. Just send us proof of the product, price quoted and all specs, terms and conditions along with verifiable contact information and we will match it or beat it.
​​We literally print everything on just about anything. When it comes to printing on fabrics, garments, clothing, hats any type of apparel the printing process is often referred to as an embellishment. Embellishment simple is anything that adds beauty to an item that is already functional…

In the garment industry there are many ways to embellish your items. Most common is silk screen printing, embroidery, heat transfer, dyeing or printing patterns or designs with various inks or dyes as well as full color direct to garment applications. However, adding sequins, glitters, rhinestones, appliqués, patches, fabric overlays are all common forms of embellishments. You can even do complete all over printing with a sublimation dye process which is where most prints and patters are dyed into a fabric — especially, women’s blouses, dresses and men’s ties, or casual printed shirts. We specialize in every form of embellishments and can produce garments from scratch to your exact yarn/thread specifications or we can use multiple embellishment processes on one set of garments. However, we are most known for our promotional advertising clothing items to promote a company or brand.

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Understanding Embellishment Types
There are as many types of garments, fabrics, dyes and inks as there are ideas. There are even more ways to add decoration or designs known as embellishments to all of them. So it is near impossible for us to have every option on our website. However, we do print anything on virtually everything. So odds are we have it, can do it, and will decorate it just the way you might want it.

However, there are several industry standards and typical commonly accepted types.

Screen printing, also known as serigraphy, is a method of creating an image on paper, fabric or some other object by pressing ink through a screen with areas blocked off by a stencil.

Discharge printing is the same as screen printing except it is used almost exclusively on 100% cotton fabrics where a bleaching agent first removes the color on the area to be printed and then replaces it with a dye to stain the fabric. This process results in a garment that has no change it how it feels. Discharge prints are not extremely bright and are best with softer colors.

embroidery, which is a design stitched into fabric by hand, machine or computerized sewing machines.

Heat printing, also known as heat transfer printing, is the process of applying heat-applied materials to various items (i.e., substrates) with a heat press. Heat-applied materials contain a heat-sensitive adhesive on one side; when heat is applied by a heat press to the material, the material adheres to the substrate to which it is being applied. The end result is a decorated garment.

The basic dye sublimation process uses special heat-sensitive dyes to print graphics, text and virtually any image onto special transfer paper. The paper is then placed on the pre-cut fabric pattern and both are placed into a heat press.

When the heating cycle is completed, the image on the paper has been transferred to the item and has actually reformed into or underneath the surface. Run your finger across the surface of a sublimated garment and you will feel nothing but the fabric.

Dye sublimation is always done on a polyester, polymer, or polymer-coated item, in the case of team uniforms 100% polyester garments. At high temperature, the solid dye vaporizes into a gas without ever becoming a liquid. The same high temperature opens the pores of the polyester fabric and allows the dye vapor to enter. When the temperature cools, the pores close and the gas reverts to a solid state trapping the dye into the fiber of the fabric. It has now become a permanent part of the fabric.

Rhinestones, glitter, cut vinyl lettering and many appliqués are attached to a garment via a standard heat press that works a lot like an iron would. It is the same basics as heat printing only using other materials and objects.

Even though we don’t push every embellishment style currently on our websites. We do use every method and will be glad to quote your next project. Just ask one of our customer service members to assist you.

Understanding Fabric Choices
Most all garments are made out of either cotton or polyester or blends of the two. Some garments are made out of other synthetic materials like rayon. Spandex is used to add stretch and is often part of a tri-blend garment. Especially those styles that offer form fitted looks or sports/athletic needs. The properties in cotton make in strong and snag resistant but it tends to stain easily. They are cool once they become damp. However Polyester tends to stay dry as it does not absorb sweat and the sweat is drawn to the outside of the garment and evaporates. Most polyester will snag easier than cotton but they are hard to stain as they are a synthetic. There are also many forms of natural fibers from plant fibers such as bamboo to animal fibers like wools. In the promotional or branding world most garments stay in the cotton/poly type materials. We stock over 300,000 garments form hundreds of manufacturers and have relationships with just about every warehouse in the USA. So if you have a special garment or material that you want embellished we can and will find it and provide you with your exact needs. Just ask our customer service teams for help.
Other Printable Substrates
​We are now able to print on a wide range of other materials (sub-straights) such as vinyl’s, plastics, wood, metal, glass, fabrics and synthetics of all types. It is also possible to laminate a wide range of combinations of products and colors to create very custom print products. You are only limited by your imagination and budget. Total Custom Solutions is here to help make your ideas a reality. Let us help expand your imagination to bring your brand to a new level.
Types of Lamination

​Gloss OPP (oriented polypropylene) lamination provides a wide range of uses across the whole spectrum of printed products. The properties of good gloss and strength and the advantages of low cost make it suitable for all the following applications:Company report and accounts, Brochures, Catalogues, Carrier bags, Greeting cards, Book jacket covers, Magazines, Maps, Labels, Point-of-sale and Displays.

Matt OPP – This Matt finish coupled with its smooth texture offers a very high quality image to brochures and book covers. Matt finishes are also particularly suited to surfaces which need to be easily read such as wall maps, but can be prone to scuffing and should be handled with care.

Silk Lamination – This polypropylene film appears midway between gloss and matt OPP film lamination and imparts a smooth natural finish to brochures and book covers, giving excellent clarity to the underlying print. Like matt opp the surface can be prone to surface scuffing and should be handled with care.

Types of Coatings

​Gloss UV coating is a liquid or film that is applied to the surface of either blank paper or can be applied after printing or even both. Gloss coating adds a smooth even hard nonabsorbent surface to the paper or card stock allowing for extreme detail and clarity to the finished process. It is perfect for photographs or art work where detail images and rich colors are desired.

Matte UV coating is similar to gloss but is designed to not have a shiny finish. Image quality is still very good and makes the print more readable. Best for text, maps or can be chosen as a style preference.

Spot UV coating is adding the gloss coating in specific areas or shapes and applied more link an ink over a matte surface giving areas or designs a very classy and elegant look which actually becomes and enhances the graphic design.


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